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Mastour ReadyMix provide end-to-end Ready mix concrete and cement products solutions |
Concrete is typically made of four components mixed together and
poured or placed in a stiff, slurry form. This material goes through the
chemical process of hydration, which hardens the concrete into a
rock-like material. The proper proportions of the four components of the
concrete mix are important in producing a workable material that is
durable and looks good. The common proportions are one part cement to
two parts sand and two parts gravel, based on volume.
Cement
Cement is a calcium product processed through a kiln in to a fine
powder. Cement makes up the smallest part — 12 percent — of a standard
concrete mix. The cement is the active ingredient that generates the
chemical process that causes the hardening of the concrete.
Sand
Sand is fine particle inorganic material. For masonry mortar it is
the principle fill material; gravel is omitted due to the size of the
organics. Sand can be screened to remove larger stones or aggregate
pieces. The sand should not include any organic materials. The sand
component of the concrete mix is commonly about 34 percent.
Gravel
Gravel, also inorganic, is larger pieces of material. Think of it as
small stones or crushed pieces of rock. The gravel increases the volume
of the cement and provides strength. Gravel or crushed rock is sold in
various sizes of stone separated by a screening process. Masonry mortar
contains smaller pieces of gravel, if any, while cement for walkways or
driveways could include stones up to 3/4 inch.
Water
Water reacts with the cement to cause the hydration or hardening
process. Water makes up about 6 percent of the weight of the concrete
although the amount is more commonly determined by slump tests rather
than measurements. Cut out the end of a Styrofoam cup and fill with the
concrete mix. Place the cup upside down on a dry surface and remove the
cup. The concrete should “slump” to about half the height of the cup if
it has the proper water quantity. If it slumps more than half it is too
wet. If it doesn’t slump it has too little water.
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